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Forming & Blanking

ZAPP Z Wear 5 PM

Powder metallurgical cold work tool steel that can be easily machined and grinded. According to 1.2379, it is an ideal material for long-lasting cutting and forming dies in difficult conditions with high wear resistance and toughness.

Chemical Properties

NO DIN C Cr Mo V W
Z Wear 5 PM Special Alloy 1,15 7,50 1,60 2,40 0,50

Material Properties

  • Very high abrasive wear resistance
  • Very good adhesive abrasion resistance
  • High compression strength
  • High toughness
  • Easy to process
  • Suitable for high temperature tempering
  • Suitable for coating with appropriate heat treatment
  • Suitable for below zero operation
  • Good measurement stability in heat treatment

Applications

  • As punch and die in cutting dies
  • As punch and mold for cutting and forming AHSS sheets
  • In cutting wet steels
  • Slice, shear dies and tools
  • Pipe profile reel and sets
  • In the manufacture of staples and punch
  • Smuffing, forming molds
  • Beat balls and molds
  • Industrial knives
  • In hand knives

Heat Treatment

HEAT TREATMENT TEMPERATURE
Soft Annealing 870°C / 2h, Cool slowly at a rate of 15 °C per hour up to 540°C. it can be continued to cool in open air. Result hardness: BHN 225-248.
Stress Relieving 595-700°C / 2h
Hardening Pre-heating: 620-650°C, 810-845°C, 930-955°C austenitizing 1010°C - 1120°C High pressure gas (at least 4 bar pressure) should be cooled up to 700°C.
Tempering 540-595°C x 2 Tempering If EDM and PVD is to be done, at least 3 times tempering is needed.

Toughness Values

Delivery Conditions

255 HB, Soft annealed.

Tempering Graph